Fully Automatic Wire Harness Terminal Crimping Machine For Low Voltage Wire Harness
Equipment Configuration
With the German high pixel image detection system.
Industrialrobot(EPSON),Module(THK),Electric(YASKAWA),Cylinder(SMC),Sensor(Omron),CCD Camera(Germany Basler),Reducer(Xinbao).
The maximum speed can reach to 1200pcs/hr.
Equipment Function
It can process 6 different specifications and colors of wire and the amount of pin is unlimited.
The whole machine has the function of twisting wire and sticking tin (tinning).
Simultaneous multiple housing insertion.
Product Feature
1. The core parts of the equipment are all imported from Japan, which is for meeting the accuracy, speed and quality requirements.
2. Equipped with German high pixel image detection system, it can distinguish good and defective products by referring to qualified product image contour standard line, and place them separately through machine coordinated action to avoid customer complaints and losses caused by mixed defective products.
3. Equipped with pressure detection system. It can automatically generate terminal tension pressure curve analysis diagram, and automatically screen out defective products according to standard line, which not only increases the qualified rate of products, but also reduces labor cost.
Technical Parameters
| Wire Size |
0.13-4.0mm2 |
| Mould Assembly Type |
Assemble AS40, AS42, AE30( Customized Acceptable) |
| Wire Cutting Length |
60-9999mm |
| Penetraction Depth |
Maximum 3mm |
| Crimping Capacity |
3 TON presser |
| Power Source |
China - 380V / 3 Phase / 50 Hz
Canada - 600V / 3 Phase / 60 Hz
USA/Japan - 480V / 3 Phase / 60 Hz
Mexico/Honduras - 480V / 3 Phase / 60 Hz
Europe - 400V / 3 Phase / 50 Hz |
| Power |
7.5KW |
| Compressed Air |
0.5Mpa |
| Equipment Size |
L3020*W1550*H1900mm |
| Weight |
1000KG |
| Stripping Length |
Full strip: 0-15mm
Half strip: 0-15mm |
| Cutting Precision |
Cutting length*0.02mm |
| QC Devices |
CCD inspection modules, Crimping Force Monitoring (Force sensor),Insertion/Pull-back Force Monitoring (Force sensor), Terminal crimped height measuring instrument, Terminal pull force measuring instrument |
| QC Contents |
Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual monitoring, Crimping force monitoring, Insertion & pull-back force monitoring |
| Efficiency |
Single-end crimping and insertion about 1200pcs/hr (Depends on different producing process and the functional module quantity, productivity is different) |
| Function |
Pre-feeding, Wire feeding, Fixed length cutting, Stripping, Both-end crimping, Single-end insertion, Adjusting crimp height on HMI, Unloading defective products through CCD inspection |
Product Tags:
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Fully Automatic Wire Harness Terminal Crimping Machine For Low Voltage Wire Harness Images
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